Optimize your Plant Layout

30% More Capacity could be Hiding in Your Facility

We regularly discover 30% or more plant layout efficiencies facility owners never suspected. Our recommendations improve capacity and boost production, for greater profitability. Whether you’re relocating your facility or feel the need to expand, don’t make a move until you call our Plant Layout consultants.

  •  maximize the space you’re in for the best value
  • avoid costly moving expenses and building hassles
  • get the most out of a new space from Day 1
  • increase capacity with new efficiencies

Get the Most out of Existing Assets

Get the unbiased, independent advice you need on whether you really need to move or expand with our expert Plant Layout methodology. We’ve helped many Connecticut companies avoid costly moves and building expansions. When a facility move is the best answer, we help owners plan efficiencies into the new factory layout, and get the most value from the new facility immediately.

Everything that occupies space in your facility but doesn’t create product limits your profitability. We’ll show you how to produce more in less time – using the resources you already have under your roof.

Save valuable time, energy, and money. Have us come in for a brief assessment, and start finding the plant layout opportunities your business can take advantage of.

What’s the Best Time for Plant Layout Optimization?client-story-Amodex

  • when you’re relocating your production to a new location
  • when you’re starting to consider a new facility
  • when you’re running up against capacity constraints in your current location
  • when you need to expand your facility to accommodate growing operations

Why Hire a Plant Layout Consultant?

An independent, objective viewpoint can make all the difference. Our Plant Layout consultants can uncover production facility layout efficiencies you’d probably never think of. The benefits of hiring our Plant Layout consultants extend beyond their fresh perspective, skilled eye, and wealth of production design experience.

How We Uncover Plant Efficiencies, Fast

Our Plant Layout experts follow a proven methodology to assess production plant operations to quickly uncover plant efficiency improvements.Using Value Stream Mapping we discover immediate opportunities to clear bottlenecks and roadblocks you might not have realized.

You get a logistics plan that directs product flow through your plant most efficiently, so your existing resources can produce even more – in less time.

case studies in plant layout optimizationLearn to See Your Facility in a New Light

We’ll actually teach you a new way to look at your operations. Before you move a single thing in your facility, you’ll have a clear vision of how things can change. We’ll give you:

  • a two-dimensional view of the proposed new floor plan (using AutoCAD, Visio, or similar platforms)
  • a full-scale representation of where equipment, inventory, finished goods and information centers will be located

At every step, we’ll make sure you are well equipped to maintain the efficiencies we incorporate into the new design.

Get A Fresh Perspective in Plant Layout

What opportunities are waiting to be uncovered under your roof? Let’s have a discovery session, and start envisioning the possibilities.


CONNSTEP solved a huge problem for us and helped us bring our delivery rate to 100%. As a direct result of that, we have been awarded with an increase in business which, ultimately, will also benefit (our supplier) Har-Conn.”

CT manufacturer Pegaasus

Chris DePentima

CEO, Pegasus Manufacturing Inc.

“I see great value in the new experiences and perspectives CONNSTEP brings to our business, at reasonable prices. They’re not like consultants, they’re like partners in the business – willing to roll up their sleeves and help.”

AGRussell logo

Mark Burzynski

President, Arthur G Russell Co

“CONNSTEP has proved to be a tremendous resource for ESI. CONNSTEP has helped us to adapt to today’s marketplace and remain a quality minded, competitive global player. Our ISO/TS16949 implementation process was efficient and rewarding. I look forward to our future projects with CONNSTEP.”

esi CT manufacturer

Ron Delfini

President, Engineering Specialties Inc.

“CONNSTEP worked with FuelCell Energy to educate and facilitate Lean initiatives and to help meet our needs to establish an overall production improvement plan. This plan has been utilized over a period of time as a ‘guiding light’ to spur numerous improvements that dramatically reduced our product cost.”

Tom Lucas

Manager, Fuel Cell Energy

“CONNSTEP is a valuable partner to Hologic, providing the expertise and ‘outside eyes’ everyone needs to keep their continuous improvement on track. We are now well-positioned on a dynamic growth path and look forward to a long-term relationship with CONNSTEP.”

Greg Safarik

VP Manufacturing Operations, Hologic

“Our experience working with CONNSTEP has brought us benefits we never expected. It’s a great team to work with!”

Bruce Wheeler

VP of Operations, Metal Finishing Technologies Inc.

“The goals of the team were to reduce manufacturing lead-time, reduce floor space utilized, and increase worker productivity. All the goals were met. CONNSTEP helped us to better compete.”

Tornik CT manufacturer

Dan Rubbo

General Manager, Tornik LLC

“The Business Growth Program is working well for us. We enhanced our website following the meetings to improve our SEO and become more visible to search engines. The segment on negotiating …  promoted changes in our thinking and improved how we interact with customers. The mentoring between sessions was helpful in boosting our progress.”

CT manufacturer Colonial Spring

Bill Lathrop

President, Colonial Spring Co.

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