Six Sigma

Reduce Process Variations

Six Sigma eliminates the variation that creates waste. It is a customer-focused, data-driven decision making tool grounded in fact and statistics. Six Sigma is applicable in any industry where variations in process results contribute to excess costs, wastes or increases in lead time. Both comprehensive and flexible, Six Sigma can help your company implement, maximize and sustain process improvements. Six Sigma can be used to improve production or administrative processes.

Six Sigma Green Belt Certification Training

CONNSTEP’s Six Sigma program is a team and project-based program focused on waste generated by process and systemic variation. CONNSTEP’s experts guide students through their Six Sigma implementation using targeted improvement projects and applying the proven DMAIC (Defining, Measuring, Analyzing, Improving and Controlling) approach.

We provide an ASQ compliant Six Sigma Green Belt Certification Program. Past participants in our Six Sigma Green Belt Training have achieved an average measurable annual savings from projects completed of $100,000.

Benefits of a Six Sigma Green Belt

  • Green Belts improve product quality, yielding greater market share
  • Green Belts elevate product profitability
  • Green Belts generally save the company much more than their annual salary

Class Work Plus Project Mentoring

The Six Sigma Green Belt Certification is earned by up to 12 individuals – typically from the same company. Requirements of this comprehensive training program consist of 32 hours of classroom work and 32 hours of project mentoring. Four training sessions alternate with four project mentoring sessions over the course of 8 weeks, one day per week.


The 4 training sessions follow the Define, Measure, Analyze, Improve and Control (DMAIC) template adopted in the 1990’s by General Electric Corp. This structured template was designed to uncover the root cause of product and process variance, discover how to remove the variance, and prevent its return. Each training session delves into the intricacies of the DMAIC template with examples and implementation tools for better understanding.

Project Mentoring

The 4 days of project mentoring align the training materials with a selected project, preferably completed by a team of 3 – 4 people. The goal is for selected projects to deliver measurable benefits with a goal of returning in dollars at least 10 times the cost of the training.

Each team presents their respective projects to the stakeholders of their company on the last day. After successful completion of their project and presentation, each participant is awarded a Six Sigma Green Belt Certificate.

A Practical Approach to Six Sigma Training

Earlier Six Sigma Green Belt programs placed an inordinate emphasis on the mathematics and statistical science associated with the study of variance. Understanding the mathematics is less useful than understanding where to apply the tools and how to interpret the results. CONNSTEP’s Six Sigma Green Belt curriculum:

  • focuses on the practical application of the tools
  • explains the mathematics behind the tools
  • gives charts and templates of complex computation results

Combining this practical approach with the “hands-on” project mentoring, participants yield significant positive impact after certification. They know how to apply the knowledge from the classroom to the workplace.

CONNSTEP solved a huge problem for us and helped us bring our delivery rate to 100%. As a direct result of that, we have been awarded with an increase in business which, ultimately, will also benefit (our supplier) Har-Conn.”

CT manufacturer Pegaasus

Chris DePentima

CEO, Pegasus Manufacturing Inc.

“I see great value in the new experiences and perspectives CONNSTEP brings to our business, at reasonable prices. They’re not like consultants, they’re like partners in the business – willing to roll up their sleeves and help.”

AGRussell logo

Mark Burzynski

President, Arthur G Russell Co

“CONNSTEP has proved to be a tremendous resource for ESI. CONNSTEP has helped us to adapt to today’s marketplace and remain a quality minded, competitive global player. Our ISO/TS16949 implementation process was efficient and rewarding. I look forward to our future projects with CONNSTEP.”

esi CT manufacturer

Ron Delfini

President, Engineering Specialties Inc.

“CONNSTEP worked with FuelCell Energy to educate and facilitate Lean initiatives and to help meet our needs to establish an overall production improvement plan. This plan has been utilized over a period of time as a ‘guiding light’ to spur numerous improvements that dramatically reduced our product cost.”

Tom Lucas

Manager, Fuel Cell Energy

“CONNSTEP is a valuable partner to Hologic, providing the expertise and ‘outside eyes’ everyone needs to keep their continuous improvement on track. We are now well-positioned on a dynamic growth path and look forward to a long-term relationship with CONNSTEP.”

Greg Safarik

VP Manufacturing Operations, Hologic

“Our experience working with CONNSTEP has brought us benefits we never expected. It’s a great team to work with!”

Bruce Wheeler

VP of Operations, Metal Finishing Technologies Inc.

“The goals of the team were to reduce manufacturing lead-time, reduce floor space utilized, and increase worker productivity. All the goals were met. CONNSTEP helped us to better compete.”

Tornik CT manufacturer

Dan Rubbo

General Manager, Tornik LLC

“The Business Growth Program is working well for us. We enhanced our website following the meetings to improve our SEO and become more visible to search engines. The segment on negotiating …  promoted changes in our thinking and improved how we interact with customers. The mentoring between sessions was helpful in boosting our progress.”

CT manufacturer Colonial Spring

Bill Lathrop

President, Colonial Spring Co.

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